The flat cables are used in easy cable
management instead of round cables, particularly in applications where
high flexibility and space reduction are the important factors. Flat
cable is usually takes a small space than round cable owing to its
design features. This can results in reduced wire coupling issues and
good EMI suppression. These cables are light weighted and offers greater
flexibility, because the wires are not wrapped many times over by
different materials and protected individually as the round cables.
Thus, these cables are known as flat flexible cables (FFC).
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The flexibility of the FFC offers the
free bending and folding, which can reduce device size and the design
costs. These cables are made up with thin rectangular tin plated copper
conductors which are arranged in parallel and insulations laminated on
both sides of conductors. To make an electrical contact between tin
plate and the connector, the copper conductors are left uncovered on
each ends. And bonding on cable end with a stiffener crates the
mechanical stability for the exposed copper conductors during the
coupling.
Furthermore, flexible flat jumper cables
are used in numerous electronic applications for board to board
interconnections, owing to the capability of millions of cycles in high
flexing environments with pitch density down to 0.30 mm. The cables can
be directly soldered or used with zero insertion force (ZIP) or low
insertion force (LIF) type connectors. Flat printed circuit cables are
quite similar in design and construction to the FFC, except one thing
that copper film is chemically etched to produce a specific pattern.
While these circuits are custom made for each application, various
shapes and geometrics can solve the toughest packaging problems.
The marketplace continues to demand new
and smaller electronic devices that are rugged and reliable, this demand
can be fulfill by the manufacturers involved in FFC/FPC jumper cables
market. It is largely used in consumer electronics applications, such as
notebook, printer, scanner, keyboard, LCD flat panel, game machine,
camcorder, CD-ROM drive, plasma display, set top box, mobile, laptop and
others. For all these applications, FFC jumper cables offering numerous
benefits such as high reliability, simple assembly process, and direct
connection to PCBs with simple solder assembly process, that can creates
cost savings by eliminating need for connectors or wire stripping.
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Also, it provides high speed data
transmission with low loss, limitless design-in options, cables with
wide thickness range and extended cables life cycle. Furthermore, these
cable delivers superior signal integrity and high resistance to
vibration and bending. Likewise, the flexible printed circuits cable
offers benefits such as, assembly error reduction, decreased assembly
time and costs, design freedom, flexibility during installation, package
size and weight reduction. These advantages of both flexible flat
cables and flexible printed circuits cable are driving the FFC/FPC
jumper cables market during forecast period.
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